JL-250II Popular Big Veggie Softgel Encapsulation Machine For All Kinds Of Veggie Softgel Capsules
Backgroud
Most of the soft capsules on the market are made of animal gelatin, but with the development and application of gelatin soft capsules, it’s shortcomings are more and more obvious, for example, the complex source of raw materials, easy cross-linking with aldehydes, short storage life and the"Three wastes" produced in the process of gelatin extraction have great impact on environmental protection, there is also the problem of hardening in winter, which has a bad effect on the quality of the preparation.
But the influence of veggie soft capsule on the surrounding environment is small. With the outbreak of animal infectious disease around the world, the international community is increasingly concerned about the safety of animal products. Compared with animal gelatin capsules, veggie sofgel capsules have outstanding advantages in applicability, safety, stability and environmental protection.
The characteristics of veggie gel are quite different from those of animal gel. Due to the different characteristics of veggie gel itself, our soft capsule encapsulation machine needs to be modified according to these characteristics of veggie gel. According to the characteristics of different vegetarian gel raw materials on the market, we have developed a soft capsule encapsulation machine for veggie gel.
Features
Let's take a look at the characteristics of this veggie soft capsule encapsulation machine
1. The gel solution of veggie gel are very hot. The transfer process needs to be at 80-90 °C fro gel holding. The transfer pipe of veggie gel of soft capsule encapsulation machine needs to withstand high temperature. We currently have two ways, one is stainless steel pipe, one is heat resistant hose.
2. Temperature control of veggie gel transfer pipeline. The veggie soft capsule encapsulation machine can set the heating belt temperature of the veggie gel transfer pipe to control the temperature of the gel transfer pipe
3 the veggie gel spreader box adopts the closed type. The spreader box is made of copper. Temperature can be passed quickly. At the same time to ensure that the veggie gel at top of the spreader box will not scab.
4 cooling drum temperature control precision, need low temperature, so that veggie gel rapid cooling film.
5 to increase the power of the cooling drum bottom fan. Increase the output of the fan. Quick cooling veggie gel.
6 Die roller encapsulation center. The mould needs a specially designed three-step mould.
7 fresh veggie soft capsules are very fragile just after getting off the machine. It is necessary to increase the joint rate in the dry-setting rotating cage. This is quite different from soft gelatin capsules.
Specification parameter
Die Roller Speed: 0~8RPM
Production Capacity: 61,500 pills/hour(8#OV 4RPM)
Dosage precision: ≤+/-0.2%
Dosage of Single Plunger: 0~2ml
Total Power: 15KW
Compress Air: 0.6mpa
Conveyor Speed: 11.4m/min
Conveyor material: PU
Dimension: 2200x900x220(h)mm
Weight:~1200kg
Soft gel capsules production process
The soft gel capsules are more complex than the other formulations. Its equipment, personnel, technology, humidity, temperature has very strict requirements. All of that, every process, every aspect of operations, managers, can affect the quantity and quality of product. This process demands high technology and comprehensive quality management.
Typical Production Process
1. Veggie gel melting process
2. Filling material preparation process
3. Veggie Softgel encapsulation process
4. Veggie softgel initinal drying process
5. Veggie sofgel final drying process
6. Veggie sofgel inspection procee and packing process
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